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Homogenizer - Emulsifier Manufacturer

Homogenizer - Emulsifier details

A Homogenizer- Homogenizing is a process of combining various substances to obtain a mixture of uniform consistency (homogeneous). A homogenizer is equipment used to break down the solid particles in a solution into very fine sizes to achieve a homogeneous solution. It consists of a blade mounted on a motor shaft rotating at high speeds. Depending on the applications (stirring/homogenization/mixing), we provide various types of blades to serve the required purpose. We offer three variants of homogenizers based on the position of mounting, namely, Bottom entry homogenizer, Top entry homogenizer and inline homogenizer.

Homogenizer Working Principle:

The main working part including a pair of stator and rotor. Under the action of centrifugal force and hydraulic force of rotor-stator fast running, the materials subjected to strong shearing, centrifugal extrusion, crashing, hydraulic friction, turbulence homogenizing etc., so that the immiscible solid phase, liquid phase, gas phase and other media immediately evenly dispersed, emulsified, after reciprocating cycle, so that the materials to achieve a stable high-quality products.

Applications:

• The application range of emulsifier is very wide, such as adhesives, paint coatings, cosmetics, food, pharmaceuticals, plastic resins, printing and dyeing, ink, asphalt and other industries have a wide range of applications.
• Fine chemicals: plastics, fillers, adhesives, resins, silicone oil, sealants, slurries, surfactants, defoamers, brighteners, leather auxiliaries, coagulants and so on.
• Petrochemical: heavy oil emulsification, diesel emulsification, lubricants and so on.
• Daily chemical: washing powder, concentrated detergent, liquid detergent, all kinds of cosmetics, skin care products.
• Paint ink: latex paint, interior and exterior paint, water-based / oily paint, nano-coating, paint additives, printing inks, textile dyes, pigments and so on.
• Biomedicine: sugar coating, injections, antibiotics, protein dispersants, drug cream, health care products.
• Pesticide fertilizer: pesticides, herbicides, pesticide additives, fertilizer and so on.
• Food industry: chocolate shell, fruit pulp, mustard, slag cake, salad dressing, soft drinks, mango juice, tomato pulp, sugar solution, edible flavor, additives and so on.
• Nano-materials: nano-calcium carbonate, nano-coating, all kinds of nano-materials additives.
• Road asphalt: ordinary asphalt, modified asphalt, emulsified asphalt, modified emulsified asphalt.

Different Types of Workhead of Homogenizer:

 

Claw type stator head

Two-way suction mode, is the general type. In the container to form a two-way hyperbolic large circulation vortex, to avoid the upper part of the kettle material is difficult to be sucked cause the dead ends, emulsifying homogenizing more thoroughly.

Long hole stator head

Suitable for the rapid pulverization of medium solid particles and the mixing of medium viscosity liquids, the long holes provide the largest area and good circulation for surface shearing.

Mesh stator head

Suitable for low viscosity liquid mixing, with largest shearing speed, the most suitable for the preparation of emulsions and small particles in the liquid crushing and dissolving process.

Round hole stator head

Suitable for general mixing or large particle crushing, this round hole stator head provides the best circulation in all the stators, suitable for processing higher viscosity materials

 

Related Products:

High Speed Disperser, Sigma mixer, Bead Mill, Ribbon Blender