Welcome to ABSTER™ EQUIPMENT the most cost effective & reliable manufacturer modern and heavy duty, strong built Sigma mixer kneader to produce uniform mixing and kneading heavier viscosity materials. Abster™ Sigma mixer is suitable for many applications like mixing, kneading, Grinding, dispersion, drying etc.
The sigma mixer have application to produce highly viscous materials like different kinds of Chemical, Dyes & Pigments, Paint, Polymers Plastic, Putties, Plastic, Pharmaceuticals, Printing ink, stiff pastes, adhesives, polyester Compounds, flush colors, brake lining compounds, resign, soap, PVC coatings, Rubber compounds, Confectionery, Magnetic Tape Coatings, Ceramic, Carbon Black, doughs, Food Products, Fiber Glass, Grease, Lead Storage Battery, Soap & Detergent etc.
The sigma mixer is the best suited mixer for pasty, sticky, and gritty slurries with high viscosities. The following are some of the commonly used products that are mixed in the sigma mixer. Adhesives Biscuit dough, Butyl rubber, Carbon pastes, Ceramics, Chemicals, Chewing gum, Crayon and pencil lead, Explosives, Fiberglass resin doughs, Food and confectionery products, Gaskets and gland packings, Grinding wheel preparations, Hot-Melts, Inks and pigment products, Marzipan,, Mastics, Metal powders, Moulding preparations, Pencil erasers, Pharmaceuticals, Plastics, Putties, Refractories, Sealing compounds, Silicone rubber, Soaps and detergents, Solid propellants, Sugar pastes, Viscous rubber solutions , Compunded Hing, Asafoetida Sigma Mixer, Zirconium Crucibles dough sigma mixer, Zirconium Crucibles dough sigma mixer manufacturing
Double Arm Kneader Mixers, Sigma Blade Mixer, Operation of Sigma Blade Mixer, Applications of the Sigma Mixer, Ribbon Blender Mixer | Ribbon blenders | Powder Mixer - Planetary Mixer, Ribbon Blender Mixer: Ribbon Blenders and Dry Blenders for dry blending applications in the chemical, cosmetic, food and plastics industries.
Use Of Sigma Mixer: Our SIGMA MIXERS have application to process Viscous to highly Viscous material in various industries viz. Adhesives, Broke lining, Chemical, Confectionery, Carbon Black, Ceramic, Dyes & Pigments, Food Products, Fibre Glass, Grease, Lead Storage Battery, Megnetic Tape Coatings, Paint, Polymers Plastic, Putties, Plastic, Pharmaceuticals, Printing ink, Resin, Rubber, Soap & Detergen, Compunded Hing, Asafoetida Sigma Mixer etc.
Construction of Sigma Mixer: SIGMA MIXER consist of "W" shaped container made of either Mild Steel or Stainless Steel 304 or 316 with jacket of Carbon Steel covering two side for heating or cooling application & dust free cover to get Vacuum if desired or normal cover. The mixing elements (Blades) are of Sigma type Steel casted and duly finished two in number which contra rotate inward fitted at close or specified clearance with the container to give thorough and uniform mixing. There is a Gland pusher of Gun Metal Bush which ensure minimal friction and extend the life of mixing elements (Blades) Shaft.
Sigma mixer Drive
The Sigma Mixer Drive Consists of Motor of type TEFC or TEFC Flameproof of Specified HP. 1440 RPM, Reduction Gear Box Of Reputed Make having suitable size and ratio, Spur Gears, are also provided of adequate size and having machine cut teeth, between the front and rear blade complete with guard suitable for grease lubrication.
Features of Sigma Mixer
SIGMA MIXER as the name suggests contains mixing element (Blades) of Sigma type two in number which contrarotates inward to achieve end to end circulation & thorough & uniform mixing at close or specified clearance with the container. The mixed product can be easily discharged by tilting the container by hand lever manually either by system of gears manually operated or motorised.
Check hear: How Does Sigma Blade Mixer Working?
Can you use the kneader mixer for different applications? Do you have a clear idea about how the kneading mixer works? There is more demand for disperser and mixer mixers to save the cost of the raw materials. The customers can try to preserve the human cost if they can find the suitable kneader of their choice. The best customer services are offered to the users, so there is no need to compromise on the quality of the twin-screw kneader. It is possible to find a safe working design if you are interested in opting for the best kneader mixer.
What is the Sigma Mixer Machine ?
The sigma mixer machine is the commonly used mixer that offers a stronger viscosity. The object here illustrates the architectural, operational, purposeful work of the efficiency of the sigma mixers available in the industry. The one that is considered here is the dissimilar substitution that is planned for this mixer here. One of the highly recognizable uses of this mixer here is in terms of the heavier viscosity of the tools to mix involves the reflexology. It constitutes the member for the double arm sigma mixer that is used here.
These mixers are generally qualified to bear with the two sets of mixing blades that are positioned in the horizontal in the form of W for the sigma mixer machine. It bears the variety of the blade shape that has evolved through the ages here, each of which is quite appropriate for the scrupulous kind of conformity here. The styles that are most commonly used for the knives here are the ones that are spiral blade, nabbed blade, masticator blade, or the sigma blade, along with the shredder blade. The blades here perform the gyratory motion that is either peripheral to each other or even with the blades that lie within the furrow stretching at the exterior. The blades of the sigma mixer machine here move at similar or different speeds towards each other, even at the near clearances where these blades go over the walls of the container among each other, resulting in the most noted homogenous mixes.
It is extremely important in terms of supporting the oblique or the tangential movements of the chemical present within this sigma mixer that can manage the acidic nature of the products. The geometry, along with the design for the sigma blades, is meant for drawing, shearing, kneading, coursing as well as folding over the glutinous mass of the material through the blade manipulations beside the trough ends of the mixer. It mainly depends on the blade with the hack-peripheral or even the overlap to the blade replacement rate forming a ratio.
The front blade here mainly moves faster compared to the back of the blade that is more often in the ratio of 3:2 that lies within the horizon of the blades here that can plan in flapping in the trough. These peripheral blades are commonly used for the greater viscosity of the materials that include many.
It goes beyond the burden of the container in terms of the overlapping strategy. It is of great importance that the skilled position of both the blades should not be affected due to the exploit to overlap each other, resulting in both the blades to flat at a similar speed. The materials that are flowing freely or even traveling down stealthily into the blades vary here, making use of the motion of the overlapping blades of the sigma mixer machine.
The material here is considered to be loaded at the top of the container bearing over the side that is distinctively at 40 to 65% of the complete volumetric capacity of this machine that works in this process. The blade substitutes the characteristics affected through the severe-duty drive system that mainly consists of the engine, gears, coupling along with the gearbox. The tip speed of the sigma blender is adequate, mainly ranging to about 60 meters each minute. Mixing might be allowed at the average set of temperatures even under the conditions that are unhealthy subjecting to the heat. The trough of the mixer here can offer jackets for transmitting the cold or hot media here for maintaining the required situation of the temperature of the sigma mixer machine.
Sigma Kneader and Contra Rotating Mixer
These are considered as the best alternative in regards to the requirements for upsetting the microorganisms on a greater voluminous scaling. It is also considered workable additionally to meet up with such materials that can be prepared. These should be subjected easily to the activities of the stator rotor sharp edge gatherings, including the cutting edge blender and even the paddle blender. The last would be the machines that can beat in regards to meet with the ability to process over the volumes of materials as the dabbing process can sort to develop winding up in distinctively commendable options at the most for the sigma mixer machine.
The contra-rotating mixer is the other kind that is considered the best for use. Several of the enterprises are depending on the general adequacy of the high-weight homogenizer hardware in regards to the creation that is coveted to the emulsions and homogenous materials as with the outcomes through the sigma mixer machine is of constant preparations to meet with the prerequisites that are fancied.
Several of the processing operations are in need to blend the high-viscosity materials. There would be no answers that would depend on the coordination of the application to the much fitting of the blender here. You can simply head for the graph and select to have an application along with the thickness for locating the suited blender outline here. Higher the thickness here used for blending, greater would be the craftsmanship included here and not the basic science.
There is a massive range of sigma mixer manufacturers that are being manufactured and supplied by reputed companies like Abster as they are required by various industries. There are machines that have applications in terms of mixing several materials. You will surely come across various kinds of designs that are available on the basis of the process required for the individuals that include the jacket for heating and cooling along with the extruder system for the discharge of the materials along with the formation of dying for the finished product with the top cover and automated tilting of the bowl.
You are sure to get all the functionalities you are looking for in the sigma mixer machine. It is made out of high-grade steel that is sure to provide you extreme benefits and productivity while making use of it at the industrial range.
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