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Semi-automatic Capsule Filling Machine

A user-friendly Semi Automatic Capsule Filling Machine with advanced features. It provides a high degree of automation, which, coupled with sound manufacturing practices, results in higher levels of fill weight accuracy; formulation yields; maintenance-free operation; and operator ease and safety. Depending on size of capsules the output varies from 22,000 to 28,000 capsules per hour. To make it more user-friendly features an automated loading station, eliminating the need for continuous operator attention. The loading table stops automatically after the completion of each cycle - 60 strokes. The machine has an automated filling station. This revolutionary feature reduces operator fatigue by filling the drug hopper after each filling cycle. The Semi Automatic Capsule Filling Machine uses an electronic sensor to activate a pneumatic cylinder to close the station. This makes the machine easier to use and reduces operator fatigue. The filled capsules close vertically. This reduces reject rates and minimizes powder spillage which helps reduce costs.

semi automatic capsule filling machine

Semi-automatic capsule filling machines are functionally and mechanically accurate, providing convenient filling of capsules of all sizes, with granules, pellets or powders. . The compactly designed machine needs minimal maintenance and is extremely easy to clean. Variation in filling speed is assured with a choice of four auger speeds table which provides flexibility to achieve accurate weight.

The product is fed to the hopper which leads the product into the gap between taper rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly.

TECHNICAL SPECIFICATION

  • cGMP Model.
  • PLC based machine.
  • All contacts parts are SS316.
  • A special design for easy changeover of different size capsules
  • Filled weight accuracy within ±3%.
  • Simple operation, operator training can be done in 15 minutes.
  • Automatic declutching of loader to minimize operator's attention and ensures optimum production.
  • Simple structure and low malfunction, easy to maintain and easy to clean.
  • Quick changeover of parts greatly reduces downtime of the machine during product change.
  • Low noise & maintenance.
  • Main Drive
  • 1 HP, 440 Volts, 3 Phase, 50 Hz 75 rpm
  • Filling Drive
  • 0.5 HP, 440 Volts, 3 Phase, 50 Hz, 750 rpm
  • Vacuum Pump Motor 3 HP, 440 Volts, 3 Phase, 50 Hz, 1440 rpm
  • Vacuum 720 mm of Hg at 1000 Ltrs/Min
  • Compressed Air 200 Ltrs./Min., (8 cfm) at 100 Psi

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